SAFE RIGGING

Improper rigging, rigging failure and shifting loads can be a contributing cause to struck-by and caught-between injuries (part of OSHA’s Focus Four). To prevent rigging and lifting-related injuries; below are OSHA standards and safe work practices associated with rigging for material handling detailed in 1926 Subpart H: Materials Handling, Storage, Use, and Disposal: 1926.251.

INSPECTIONS

  • A designated competent person must inspect a sling and all its fastenings and attachments for damage or defects each day before you use it.
  • Inspect rigging equipment before each shift and as necessary while you’re using it to ensure it’s safe.
  • Record each inspection.
  • Remove damaged or defective rigging equipment (web slings, alloy steel chains, wire rope) from service.
  • Don’t shorten slings with knots or bolts or other makeshift devices.
  • Don’t place your hands or fingers between the sling and its load while you’re tightening the sling.
  • When the load is resting on a sling, don’t pull the sling from under it.
  • Always connect two slings with a shackle; never tie two or more web slings together.
  • Never attach a sling directly to a lifting lug.
  • Do not use a shackle-to-shackle connection.
  • Don’t stand, walk or work under suspended loads.
  • Don’t place your hands on a suspended load to control it. Use a tagline.
  • Inspect the area for overhead utilities, trees and other overhead safety hazards.
  • Store rigging equipment so that it won’t be damaged by environmental or other conditions.

IDENTIFICATION MARKINGS

  • Rigging must have permanent, legible identification markings.
  • Don’t use rigging without permanent, legible identification markings.
  • Don’t load rigging beyond its recommended safe working load.

Download a printable PDF and recording form here.

Members can download the audio version of this toolbox talk here.

ROADWAY & ASPHALT PAVING SAFETY

Potential hazards during roadway construction and asphalt paving include:

  • Getting struck by heavy equipment and vehicles.
  • Radiant heat from hot mix asphalt.
  • Strains and sprains.

STRUCK BY

Struck-by accidents account for 11% of construction fatalities.1 Vehicle and equipment traffic including dump trucks, paving equipment, rollers and other heavy equipment, creates a struck-by hazard for contractors working within the project.

The size and height of equipment create blind spots for the operator that can extend greater than 10 feet outside the perimeter of the vehicle or equipment.2

  • Before an employee goes to a location in the hazard area that is out of view of the operator, the employee must ensure that the operator is aware of/informed they are going to that area.3
  • Never walk in front, along the side or behind moving vehicles or equipment.
  • Maintain a three-foot perimeter around all operating vehicles and equipment.
  • No work activity should take place within the swing radius of excavation equipment.

HOT MIX ASPHALT TEMPERATURES

The temperature of regular hot mix asphalt will average between 275 – 300F. The radiant heat of the hot mix asphalt combined with excessive summer temperatures can increase the possibility of heat-related illness like heat exhaustion and heat stroke. Hydrate early, and hydrate often. For every pound of lost body weight, you should consume16 ounces of water or electrolyte beverage. Tell your supervisor or foreman immediately if you begin to feel dizzy, fatigued or nauseated; experience muscle cramps; or if you develop a headache.

STRAINS AND SPRAINS

Stepping on and off vehicles and equipment creates the possibility for an injury.

  • Maintain three points of contact when getting on or off equipment.
  • Be aware of the surface you are stepping on to.

Lifting materials and equipment

  • Put yourself in a good position.
  • Keep the object close to your waist (center of mass). The farther your shoulders are past your waist, the greater the chance of injury.
  • Don’t act foolishly. Know your limits. Ask for help when you need it.

1. Bureau of Labor Statistics 2018
2. https://www.cdc.gov/niosh/topics/highwayworkzones/bad/imagelookup.html
3. 1926.1424(a)(3)(i)

Download a printable PDF and recording form here.

Members can download the audio version of this toolbox talk here.

Lifting Safety

Originally published 05/29/2018

Construction work can be rough on the body. We perform many tasks that involves pushing, pulling and most dangerous lifting. When similar task are performed without consideration of the damage that can be caused to the body injuries such as pulled or strained muscles not to mention the more serious ones involving ligaments, tendons and other soft tissues that surround the spine. It is important to be aware of the common practices in construction where injuries are most prevalent:

Here are a few ways that injuries commonly occur:

  1. Repetitive lifting.
  2. Twisting while lifting instead of turning our feet.
  3. Falling or slipping while carrying a load.
  4. Losing grip causing the load to shift.
  5. Carrying bulky objects with arms outstretched.
  6. Carrying objects that are too heavy.
  7. Uneven walking surfaces.
  8. Climbing stairs while carrying objects.
  9. Using the spine to do the lifting instead of your legs.

Here are a few tips to follow to help prevent the occurrence of an injury:

  1. Break down loads. Don’t carry entire bundles, break them down.
  2. Use a machine – skid steer, loader, pickup truck, dolly, etc.
  3. Place equipment such as generators, compressors and welders to prevent the need for frequent movement.
  4. Use wagons, dollies to move tool boxes, supplies, crates, etc.
  5. Team lift with a coworker to share the load.
  6. When supplies are delivered, ask the delivery person to unload them as close as possible to where they’re needed.
  7. Pick up trip hazards on stairs or walkways.
  8. Use gravel to make ramps over footings or concrete pad edges.
  9. Wear proper footwear for the jobsite.

Planning ahead and having forethought about the lift can go a long way toward avoiding injuries.

Download a recording form here.

Chain Use

Originally published 07/22/2015

Chains are common on every construction site, and you should be aware of the best chain to use for a particular purpose.

There are different chain grades, and each one has a different use or application. These can be separated into three main categories:

  • Overhead lifting chains – only use grades 80, 100 or 120 for overhead lifting.
  • Transport hauling chains – grade 70 is excellent for load securement and tie-down applications when hauling loads.
  • Other welded industrial chains – choose 30 and 43 grade chains for pulling, agricultural and load securement applications.

Select a chain designed for the job you are doing. For instance, if you are planning to pull a vehicle out of the mud with another vehicle, you should use a chain that has a grade of 80 or above. A chain of lesser grade might break, and the snapback could injure or kill someone. While stronger chains typically won’t snap, the pulling force may cause the pulled vehicle’s hooks, bumpers and frames to bend or break.

Inspect chains on a regular basis. Wear points indicate that the chain is weaker than its original grade level. Look for wear at the points of contact between each chain link and for stretched, twisted or deformed links. Make sure that the chain flexes easily, and there is no heat exposure damage like discoloration and weld splatter.

Lifting chains should have metal tags showing the grade and load rating. If the tag is missing, do not use the chain. Never assume that an unmarked chain is strong enough for lifting.

While chains are rugged and useful tools, they will break when we exceed their limits. Use common sense with chains. Never stand directly under a load, and never modify or improperly use a chain.

Download a recording form here.

Oh, My Aching Back

Originally published March 16, 2016

Various studies have shown that the construction trades have a high incidence of back injuries. Over the years, low back injuries have consistently accounted for about 25 percent of all the lost workday injuries in construction. Three out of four of those injuries occur during heavy lifting activities.

The causes of back pain and injury include:

  • Lifting excessive weight or lifting weight incorrectly;
  • Slips, trips and falls caused by bad weather or poor housekeeping;
  • Repeated twisting;
  • Awkward posture; and
  • Prolonged vibration (such as a jackhammer operation).

Unfortunately, once you’ve experienced back pain, the chances of it recurring increase greatly. The following are ways to help minimize the risk and discomfort of back injuries:

  • Plan ahead. Decide how you are going to pick up, carry and set down the load. If you need help, ask for it. Always check for obstructions in your path.
  • Lift with the object close to your body, because your lifting capacity is reduced the further a load is away from the spine. Bend your knees. Contract your abdominal muscles, and keep your head in a neutral position.
  • Use the strong muscles in your legs rather than the weaker ones in the back to lift your load.
  • Do not twist when lifting. Use your feet to pivot, moving your whole body as one unit when you turn.
  • Reduce back curvature by keeping your posture straight and your weight balanced on both feet.
  • When driving, make sure your back is well-supported, and use good posture. To prevent back strain, keep the steering wheel close enough for your knees to be slightly flexed and higher than your hips.
  • You may want to add a pre-work stretching program to your daily schedule. Warming up prepares your body for the physical work ahead and helps reduce the risk of injury.
  • Consider engaging in a regular exercise program to keep the muscles supporting your back stong and flexible. Good exercises that help strengthen your core include speed walking, swimming, stationary biking or yoga. Remember to check with your doctor before starting any exercise program.

Take care of your back, and it will take care of you.

Download a recording form here.

Preventing Forklift Accidents

There are several types of forklifts that can be used on construction sites. They include stand-up riders for use in narrow aisles, sit-down riders, motorized hand pallet jacks and rough terrain forklift trucks.

About 100 workers are killed each year as a result of forklift accidents. Overturning causes nearly one quarter of these fatalities. Other common forklift accidents include workers being struck by materials on forklifts or by the forklift itself, and workers falling from a forklift.

Unfortunately, those who operate forklifts day in and day out have a tendency to take short cuts and ignore basic safety rules. Their attitude says, “It can’t happen to me.”

Some factors to consider when driving a forklift include:

  • Know the capacity of the forklift you are driving. Make sure it can handle the size and weight of your load.
  • Determine if the load you are carrying has any odd characteristics, and plan ahead on how to handle them. Examples include loads that are top heavy, cylindrical or awkward.
  • Know the condition of the forklift. Are the forks damaged, or is there some other problem that could cause an accident? If so, don’t use the forklift until it’s repaired.
  • Determine the path you will be traveling with the forklift. Be aware of obstacles, bumps, ramps, people, cross aisles and narrow passageways.

When operating a forklift, keep the following safety guidelines in mind:

  • Operate the forklift only if you’ve been trained.
  • Maintain a safe following distance from other forklifts – about three vehicle lengths.
  • Follow speed limits and other regulations.
  • Drive with your load low – six or eight inches off the ground – and tilted slightly back.
  • Exercise extra caution when driving over duckboards and bridge plates, and make sure your load is within their capacity as well.
  • Raise and lower your load only when your forklift is completely stopped.
  • Stop and sound the horn at intersections.
  • Avoid sharp turns.
  • Keep your arms and legs inside the vehicle.
  • Wear a hard hat and other protective equipment when necessary.
  • Be sure your load is stable and secure.
  • When leaving the forklift for any reason or any length of time, lower the forks, neutralize the controls, shut off the engine and set the brakes.

OSHA has two educational documents on forklift safety. The first is “Operating the Forklift: Load Handling,” and the second is “Operating the Forklift: Traveling & Maneuvering.” Both have good information that can help you safely operate your forklift.

Download the recording form here.