Work Zone Flagger Safety

Originally published 06/07/2017

Work zone flaggers are the first line of defense for road construction workers and are there to help protect the public. It is a critical and dangerous job. Because they are the ones that deal with the speeding, distracted or sometimes angry driver, they must also know how to protect themselves while on the job.

What flaggers should do to protect themselves:

  • Most importantly, all flaggers should have the appropriate flagger training and have periodic refresher training.
  • Wear high-visibility clothing such as orange, yellow or green vests. Use retro-reflective vests at night.
  • Wear other protective equipment such as hard hats, long-sleeved shirts and pants, safety footwear and eyewear.
  • Dress appropriately for the weather.
  • Stay alert and out of harm’s way by following these guidelines:
    • Stand alone on the shoulder in clear view.
    • Never stand in the open traffic lane.
    • Plan an escape route for emergencies.
    • Stay alert and focused on your work.
    • Make sure your hand signals don’t conflict with the traffic signals.
    • Treat motorists with respect and courtesy. Don’t pick fights or respond in anger. If a driver is a problem, record the make, model and license number of the car, and report the incident to law enforcement.
    • If a driver violates your warnings and trespasses your flagging station, warn the other workers in the work zone. Establish a warning signal ahead of time for the work crew in case of an emergency.

Dangerous behaviors flaggers should avoid:

  • Standing where you can be crushed;
  • Standing in the shade, over the crest of a hill or around a sharp curve;
  • Leaving your position until properly relieved;
  • Standing near equipment;
  • Standing in a group;
  • Participating in unnecessary conversation;
  • Reading or daydreaming while on duty;
  • Using your cell phone;
  • Listening to music or using ear phones; or
  • Turning your back on traffic.

Remember, working in traffic areas always presents some risks. The job of a flagger is an essential component of worksite safety.

Download the recording form here.

Tips for the Safety Supervisor

Originally published 05/31/2017

In past Toolbox Talks, we have discussed the safety responsibilities of construction workers. This week, we’ll discuss ten tips for supervisors to use when supervising safety.

  1. Demonstrate a genuine concern for worker safety. Be sure your workers understand and accept personal responsibility for safety. Provide them with the proper tools to get the job done. Reinforce safety where required and lead by example.
  1. Know the rules of safety that apply to the work you supervise. Be aware of the precautions required on the job. Attend safety training to gain knowledge of safety hazards.
  1. Anticipate risks that may arise from changes in equipment or methods. Use available safety information and advice to help guard against new hazards. It may be appropriate to conduct a periodic hazard assessment of the tasks your workers perform to determine the safest method and what personal protective equipment is needed for each job.
  1. Encourage workers to help identify hazards on the job and recommend a solution. Also encourage workers to stop work on a job if they have unanswered safety questions. Let them know that providing input on safety is not only allowed, but strongly recommended.
  1. Instruct your employees to work safely, with persistence and patience. When you observe employees who are not observing the safety rules, correct the unsafe behavior immediately. Unsafe work practices that go uncorrected can have long-term effects on your safety program.
  1. Follow up on safety issues and suggestions. Keep your workers involved in your company safety program. All safety suggestions and questions deserve a response. When communication breaks down and supervisors do not respond to workers’ suggestions, workers can easily lose interest.
  1. Set a good example. Demonstrate safety in your own work habits and personal conduct so that you don’t appear hypocritical in the eyes of your workers.
  1. Analyze all accidents and near-misses. When minor injuries go unheeded, crippling accidents may strike later. Minor accidents and near-misses provide an opportunity for safety improvements that could result in avoiding a serious accident or fatality.
  1. Recognize your role in the company’s overall safety program. It is vital to know that the company’s safety director does not own the safety program and that your involvement and input is welcomed and encouraged.
  1. Embrace your supervisory role and carry it out. Remember that managing safety on the job is as important as managing the project itself. Safety on the job is an investment that always pays dividends. Every effort that we make to prevent accidents on the job leads to a more productive work atmosphere and can contribute to improved employee morale.

Download the recording form here.

Dehydration

Originally published 05/23/2017

Peak construction season usually means working on hot summer days with soaring temperatures. There are several problems that can occur while working on a construction site in such conditions, however the most common is dehydration.

Dehydration occurs when your body does not have enough fluid. It can be caused by losing too much fluid, not drinking enough fluids, or both. In hot weather, your body expels a lot of water through perspiration as it tries to keep from overheating. The hotter the weather, the more you perspire and the more fluids you need to replace.

A widely held misconception is that everyone needs 64 ounces (eight cups) of fluid each day. While these quantities are appropriate for most people, they don’t take into account a person’s body size or activity level. Though no single formula fits everyone, some nutritionists contend that a more accurate way to determine your fluid requirement is to divide your body weight in half. This is how many ounces of fluid you need daily to meet your basic needs. So a 150-pound person would need to drink at least 75 ounces (just over nine cups) of fluid daily, while a 200-pound individual requires at least 100 ounces (about 12.5 cups).

Levels of dehydration can range from mild to severe based upon how much of the body’s fluid is lost and not replenished. Dehydration can escalate and become a life-threatening illness. Therefore, it is very important to recognize the signs and symptoms of dehydration. These signs and symptoms generally include:

  • Dry or sticky mouth
  • Low or no urine output (concentrated urine appears dark yellow)
  • Light-headedness or dizziness
  • Dry skin
  • Fatigue
  • Confusion
  • Nausea
  • Increased heart rate and breathing

To treat dehydration, re-hydrate the body by drinking plenty of fluids. Stay away from caffeinated drinks. Also, recognize the fact that if you are dehydrated, you have lost sugar, salts and minerals, as well as water. Re-hydration solutions such as sports drinks can be very helpful in this instance.

As with all on-the-job illnesses, prevention is key. During hot and humid weather, don’t neglect your fluid consumption. Don’t wait until you feel thirsty to drink fluids. Once you start to feel thirsty, dehydration could have already begun. Light-weight, light-colored, breathable clothing can also make a difference. Every effort you make to stay cool on hot summer days will go a long way toward staying safe on a construction site.

Download the recording form here.

Attitude & Behavior – Major Causes of Accidents

Originally published April 18, 2017

There are potential hazards on any construction site. In many cases, whether or not we get hurt depends on how we approach these dangers and deal with them. To a certain extent, safety is instinctive. For example, we seem to be born with a fear of falling. In other instances, safety is not instinctive. It has to be learned and practiced. Why do some people ignore the dangers they’ve been warned about, while others take heed? The differences are EXPERIENCE and ATTITUDE.

In almost any operation, accidents caused by unsafe environmental conditions or mechanical failures tend to be easiest to control, at least potentially. However, human behavior – identified as a leading cause of accidents – is harder to manage. Everyone should be aware of the human factors that can contribute to an accident.

Ignorance. This condition may stem from lack of experience, the inability to recognize a hazard or lack of job training. Don’t guess or take chances. Ask questions, and be sure you understand your job and its dangers.

Daring. This type of worker believes he can beat the odds. Maybe he can, for a while. It’s like playing Russian roulette. Will you find the bullet on the first trigger pull or on the sixth? Some jobs are so full of danger they can be likened to having more than one bullet in the cylinder. In other words, in some conditions your odds of being hurt are greater. There are enough dangers in construction without taking extra chances.

Poor Work Habits. These sometimes come with familiarity, or they may begin on the first day of the job. Don’t become complacent just because you’ve been taking shortcuts and have been getting away with it. Set an example for the younger, less experienced worker.

Haste. We are all familiar with the adage, “Haste makes waste.” It’s true. An accident is always costlier than the value of the time saved. Not only can it result in medical bills, but there may also be damage to equipment, loss of production and other “hidden costs.” Work at a steady, efficient pace and work smart.

Physical Failure or Fatigue. Exhaustion can limit your concentration, coordination, eyesight and judgment. Pace yourself and get enough sleep when you have work to do. Don’t abuse drugs or alcohol. Tests have shown the effects of these substances can last for days, even if you seem to feel fine.

Work smart and work safe. If you maintain a positive attitude toward safety, you’ll live longer and be better off in many ways.

Download the recording form here.

Jackhammers and Chipping Concrete

Originally published 04/11/2017

It is sometimes necessary in bridge and highway repair, to remove small amounts of concrete. Compact pneumatic chipping hammers (jackhammers) are often used to do the job. These compact battering rams pack a lot of punch, and they can be dangerous if not used properly. Here are some common-sense tips provided by tool manufacturers.

Dress Appropriately to Protect Yourself

  • Everyone in the area should always wear impact-resistant eye protection.
  • Depending on the situation, wear a facemask or respirator.
  • Wear a hardhat, especially if there is a risk from falling objects.
  • Wear adequate clothing that fits properly.
  • Wear proper hearing protection.
  • Wear gloves to protect your hands and steel-tipped boots to protect your feet.
  • Set up screens to prevent nearby workers from being struck by flying fragments.

Inspect the Jackhammer and Tools Before Use

  • Carefully inspect the jackhammer for damage and make sure all controls and safety interlocks work properly.
  • Inspect air hose connections at the air compressor and the jackhammer for cracks, worn threads and loose couplings.
  • Inspect the safety clip or tool retainer for proper operation. This prevents the chisel/tool from being unintentionally shot from the barrel.
  • Check the chisel/tool for tightness of fit and excessive wear. Repair or replace when required, following the manufacturer’s recommendations.

Beware of Air Under Pressure

  • Never engage in horseplay with compressed air – it’s dangerous!
  • Always disconnect the tool when it is not in use or when you are changing accessories.
  • Never exceed the tool’s designated operating pressure.

Proceed With Caution

  • Always keep both hands on the tool.
  • Watch for excess lengths of the air hose, which can cause you to trip.
  • Never operate the tool without the chisel against the work surface.
  • Discontinue use if numbness, tingling, pain, or flushing of the skin occurs.
  • Prevent back injuries by using your leg muscles to lift the jackhammer into position.
  • Allow the tool to do the work by using a grip light enough to maintain control.
  • Always follow any special manufacturer instructions.

Work smart and work safe when using jackhammers or any other equipment on the jobsite.

Download the recording form here.

Rigging Safety

Originally published 03/15/2017

Construction workers may think rigging looks like an easy operation, but, don’t be fooled. Many people who’ve thought that “anyone can do it” have lost fingers or hands, or caused much more serious injuries. Below are guidelines for safe rigging practices.

  • All rigging and lifting operations should be supervised by a qualified operator (a person having training and knowledge to be capable of identifying existing and potential hazards associated with hoisting and rigging activities, and having the authority to stop the work).
  • Your rigging is only as good as the clamps holding it together. All job-fabricated rigging must be designed and certified by a qualified engineer, and field tested at 125 percent of the rated safe working load.
  • In any kind of lift, only rigging that uses forged clamps should be used. Malleable clamps can fail and should not be used.
  • Each day before use, the sling and all fastenings and attachments shall be inspected for damage or defects by a competent person designated by the employer. Additional inspections shall be performed during sling use when warranted by service conditions.
  • Daily inspections must be recorded in a logbook and kept for reference. There are no excuses for equipment failure from rigging that should have been recognized as defective or worn. Any and all defective or worn rigging must be immediately removed from service.
  • Observe OSHA guidelines for use of cable clamps, safety latches, chains and slings.
  • Know the rated capacity of the cable, chain or wire rope being used.
  • Avoid overloading and sudden jerks.
  • Wear appropriate personal protection equipment consistent with the hazard, including hard hats, safety glasses and work gloves.
  • Check loads and inspect rigging to ensure a safe and balanced condition.
  • Do not stand, walk or work under suspended loads.
  • Awkward loads should have taglines attached to control the load.
  • Review signals and operator communications. Only one person should direct the operator. The signal person must not order a move until getting an “all ready” from each crew member.
  • Review the area for utility lines, tree limbs and other overhead safety hazards.
  • The qualified operator should determine when a spotter is required.
  • Personnel working taglines should review the area for slipping, tripping and falling hazards. If it isn’t possible to eliminate them, then take precautions to avoid them.
  • The role of the crane operator is one that must be understood by everyone on the job site. The crane operator is the ultimate authority on all lift decisions and must be a qualified, designated individual trained to operate these delicate pieces of equipment.
  • The cranes themselves must be inspected, although the frequency is based on the manufacturer’s requirements.

Download the recording form here.