Come-a-Longs & Chain Hoist Safety

Originally published 11/15/2016

Hand-operated hoists have many applications on a construction site. Typical applications include hoisting pipe or plates into position for welding or bolting, moving machinery, fence stretching and lifting engines or equipment during repairs. These devices are simple to operate, but misuse can result in sudden failure, property damage and serious injury. Some things to keep in mind include:

  • Inspect the hoist to be sure it is in good condition. Do not use any hoist that appears to have been overloaded. Some things to look for include a bent handle, bent hooks, stretched chain links, broken ratchet teeth or stiff operation. Anything that is cracked, bent, distorted, deformed or broken probably indicates overloading.
  • You must know the weight of the load you plan to lift. Never attach a load greater than the capacity of the hoist. Never use two hoists to lift a load that is heavier than the rated capacity of either. A shifting load may place the entire load on one hoist, causing failure. Also, keep in mind that capacity ratings are based on a new hoist. Age, dirt, wear and improper maintenance will reduce the lifting capacity.
  • Never put a “cheater bar” on the operating lever or use more than one person to pull the lever. It is a sure sign that the hoist is overloaded if the load can’t be moved by one person using a normal pull.
  • Make sure that the structure your hoist is hanging from is strong enough to support the load you are lifting, as well as any possible shock load.
  • Use these devices only in locations that will not expose you to a hazard if you lose your grip or slip; use a site that permits you to stand clear of the load at all times.
  • Never operate a hoist in a manner that causes the load chain to bend or slide around objects such as corners or sharp edges. Do not use load chains or cables as a substitute for a sling.
  • Apply the load evenly. Do not jerk, bounce or allow the load to swing. Any violent motion or shock loads could easily exceed the capacity of your hoist.
  • Always be sure the load is centered on the hoist before lifting to avoid a swinging load.
  • Never leave a suspended load unattended, and never work or walk under a suspended load or allow anyone else to do so.

Remembering these guidelines will enable you to use hoists safely.

 

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Rigging Safety

Originally published 11/04/2015

Failure to properly secure static loads for transport causes injury to people and damage to property. When securing a load against unwanted movement during hauling, employees should use the same rigging techniques for tie-down as for lifting. The consequences of rigging failure during transport can be just as disastrous as dropping a load during a high crane lift.

The quality of the rigging equipment is important. Rigging materials such as chains, straps, hooks, eye bolts and clamps are not required to meet the same standards as similar gear used for lifting. However, when using come-alongs, strap winches and other tightening devices, the strain on rigging materials can begin to approximate lift strain. When the strain on equipment caused by tightening is combined with the strain of a truck when turning quickly, climbing a steep grade or making sudden stops, the strain on equipment can equal that of lifting, and cause rigging to fail.

Most chains used for hold-in-place rigging are grade 70. While these chains are very strong, they do not meet OSHA standards and are not safe for overhead lifting. Chains that are rated for lifting are typically SGG grade 100 chains. It stands to reason that a 70-grade chain is more susceptible to wear and tear than a heavier grade chain.

To ensure safety, inspect all tie-down equipment before use as follows:

  • Test chain links for stretch and breakage.
  • Inspect hooks for deflection at the throat and twist.
  • Inspect eye bolts and other terminating attachment points for wear and deflection.
  • Test tie-down points on the truck or load surface for wear and damage.

The same procedure should be used for straps and other tie-down equipment. If the equipment shows extreme wear, don’t use it.

Additional tips for load management include:

  • Place lighter items at the bottom of the load so that heavier items can help hold them down.
  • Block items against each other, or bundle them together, to minimize shifting and movement.
  • Lay tall items flat in the truck bed or trailer, when possible.
  • Block the wheels of equipment to prevent rolling. Wrap straps around and through wheeled equipment to further secure it.
  • Cover items with a solid, waterproof tarp to prevent damage from rain and airborne debris.
  • Tag all load corners with red flags if the load extends four feet beyond the bed of the truck or trailer.

Well-secured loads provide safety for your employees as well as the motoring public.

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Fall Driving Hazards

Originally published 10/25/2016

Most construction companies have a safety goal of “everybody goes home safe” and “come to work safe.” This motto encompasses driving to and from work as well as any driving performed while on the job.

Many people think that the most dangerous season for driving is the winter. However, a 2009 study conducted by researchers at the University of Michigan Transportation Safety Institute in Ann Arbor revealed that the most dangerous season for driving is actually fall. The study discovered that the danger of dying in a car crash is 16 percent greater in October than in March. With the most dangerous driving season up on us, here are some key factors to consider.

  • Leaves – as leaves begin to fall, there are several things to think about.
    • Wet leaves are slippery and can reduce traction.
    • They can cover the yellow and white pavement markings on the road making it difficult to determine shoulder and lane widths.
    • They can get clogged under wiper blades, impeding wiper performance and visibility.
    • Parking too close to a leaf pile can be a fire hazard with catalytic converters.
  • Deer – deer collisions are most common in fall due to mating season, hunting season and the reduced hours of daylight.
    • Pay attention to deer crossing signs. They were put there for a reason. These areas have had high rates of car/deer collisions.
    • If a collision is unavoidable, hit the deer. This is safer than skidding off the road into trees and ditches.
    • Be aware that deer sometimes retrace their steps. They will cross the road, then cross back over in the same spot.
    • If you see one deer, be prepared for others. They usually travel in groups.
  • Farm Machinery – farmers harvesting will be on the roads.
    • Watch for slow-moving vehicles. A slow-moving vehicle sign is a reflective orange triangle with a red border. It warns other drivers that the vehicle displaying the sign is traveling at 25 mph or less.
    • Make sure the drivers of farm vehicles can see you.

Other fall driving hazards include:

  • Frozen bridges – Bridges freeze before the rest of the road because they are exposed to weather on both the top and the bottom. Use caution when transitioning from the pavement to a bridge surface.
  • Black Ice – Use extreme caution when driving on cold mornings where there is evidence of frozen moisture on the roadway.
  • Rain – Early fall storms are worse from a driver’s perspective because highways have a summers worth of oil and rubber buildup on the road and can become extremely slick when suddenly soaked.
  • Hydroplaning – If you feel like you are hydroplaning, steer straight and gently back off the throttle until you feel the tires make contact with the road.
  • Fog – This is statistically the single-most dangerous condition a driver can encounter. In dense fog, turn on your low beam headlamps, slow down to a crawl if necessary, and use extreme caution.

Winter months are synonymous with cautious driving. However, being cautious in every season could save a life.

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Pinch, Shear, Wrap and Crush Points

Originally published 10/18/2016

Heavy construction equipment uses a lot of power. Even with all the safeguards that manufacturers install, without proper precautions you could find yourself suddenly caught in a pinch, shear, wrap or crush point and be fighting for your life. You could be cut, crushed, pulled in or struck by an object when working around construction equipment.

Pinch Points – A pinch point is any point where it is possible for a person (or part of a person’s body) to be caught between moving parts of a machine, or between the moving and stationary parts of a machine. Belt drives and chain drives are good examples.

Shear Points – The edges of two objects moving close enough together to cut relatively soft material create shear points. Hedge trimmers, grain augers and rotary mower blades are examples of tools that have shear points.

Wrap Points – Wrap points are found on rotating shafts or rods and can catch a sleeve, cuff or pant leg. You can quickly be pulled into a piece of equipment if you are caught in a wrap point. Motor shafts and axles are good examples of wrap points.

Safety precautions for pinch, shear or wrap points include:

  • Examine the equipment, looking for areas where pinch, shear or wrap points occur and avoid them.
  • Wear close-fitting clothing and remove jewelry.
  • Be aware that fatigue, carelessness and haste contribute to entanglement incidents.
  • Do not reach over, around or work on rotating parts.
  • Before working on equipment, turn it off. Make sure any moving parts have completely stopped. Lock it out and tag it.
  • Replace any shields that have been removed for maintenance.
  • Maintain manufacturer-installed warning labels and place highly-visible warnings on parts and equipment to identify pinch, shear or wrap points not previously labeled.

Crush Points – Crush points exist when two objects move toward each other, or one object moves toward a stationary object. Crush points can exist when connecting trailer hitches or backing up trucks to dump a load. Safety precautions for crush points include:

  • Identify machines that may have crush points.
  • Don’t allow anyone to stand or place any body parts in the space between two objects that form a crush point.
  • When hitching an implement, wait until the tractor has completely stopped before approaching the hitch point.
  • If possible, hitch a tractor and implement by backing the tractor into position without having a person positioned between the tractor and the implement.
  • As a backup in case of mechanical failure such as a jack slipping or an overhead support breaking, use blocks to secure any equipment before working under it.
  • Block the wheels of a piece of equipment to prevent it from rolling.

Look around. If you see potential pinch, shear, wrap or crush points on your jobsite, discuss them. Develop ways to prevent injuries that could be caused by these common jobsite hazards.

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Managing Stress

Originally published Oct. 5, 2016

Construction workers consistently deal with extreme temperatures, inclement weather, deadlines, long hours and safety hazards. While all jobs create stress, construction jobsite stress places workers at an increased risk of injury, accident and long-term health consequences. It can also put coworkers at risk. Stress affects people in a variety of ways, including:

  • Difficulty concentrating and low energy;
  • Low morale;
  • Irritability and hot tempers;
  • Headaches, stomach pains and muscle tension;
  • Sleep issues; and
  • Strain on family and social relationships.

All of these can contribute to significant safety risks while on the job. But there are things that you can do to help reduce and manage stress.

If you are a manager, you can help alleviate stress on your jobsite by planning ahead, communicating with your team and providing appropriate and timely feedback. Have weekly meetings where workers are given clear direction and permitted to ask questions, share their ideas and help resolve job issues.

There are many reliable methods for reducing personal stress. Some of them include:

  • Exercise – Exercise releases endorphins and reduces physical pain. It also increases mood and energy levels.
  • Sleep – When you’re deprived of sleep your brain can’t function properly, affecting your cognitive abilities and emotions. Chronic sleep deprivation can interfere with balance, coordination and decision-making – increasing safety risks on the job.
  • Breathe – When a person is under stress, their breathing pattern changes. They will typically take small, shallow breaths. This type of breathing disrupts the balance of gases in the body and can prolong feelings of anxiety and increase stress symptoms. Deep breathing (or abdominal breathing) increases the supply of oxygen to the brain and promotes a state of calmness.
  • Eat well and stay hydrated – Food choices can have a huge impact on how you feel. Minimize sugar and refined carbs, eat plenty of fruits and vegetables, and eat more foods rich in Omega-3 fatty acids (salmon, herring, and sardines) and nuts. Reduce your intake of caffeine, alcohol, trans fats and foods with high levels of chemical preservatives or hormones. All of your organs, including the brain, are strongly dependent on water to function properly, so stay hydrated.
  • Communicate – Effective communication can help avoid potential confusion, mix-ups and unnecessary delays – all of which contribute to stress.
  • Create a work/life balance – Be present in the life you have outside of the work place. Whenever possible, leave work at work. Spend time with your family and friends. It’s difficult to nurture relationships if you’re always working or thinking about work.

It’s virtually impossible to eliminate all workplace stress. By deliberately adding some of these stress-reducing techniques to your daily routine, you’ll feel better and you can help avoid accidents, long-term health consequences and possibly temper flare ups while at work.

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Asphalt Safety

Originally published Sept. 28, 2016

Many construction workers use hot, liquid asphalt materials on a regular basis without incident, but it’s always wise to recognize possible hazards to avoid injury.

To protect against health hazards when working with hot asphalt, wear the appropriate personal protective equipment (PPE), which includes:

  • Chemical goggles and perhaps a face shield;
  • Thermal insulated gloves with gauntlets that extend up the arm (warn loosely so you can removed them quickly if covered with hot asphalt);
  • Non-slip work boots that protect the ankle; and
  • Pants without cuffs that extend over the top of the boots.

Asphalt workers should keep cool water, a multipurpose fire extinguisher and first aid supplies handy in case someone is injured. If someone is injured from asphalt or asphalt fumes, seek medical help immediately. Basic first aid for asphalt injury include:

For Asphalt Fumes:

  • Move the victim to fresh air.
  • Check the victim for breathing difficulties.
  • Start artificial respiration if breathing stops.
  • Get victim to a physician.

For Cold Asphalt:

  • Remove cold asphalt from the skin with waterless hand cleaner or warm mineral oil.
  • Wash skin thoroughly with soap and water.
  • Remove contaminated clothing and shower at once.
  • If contaminant gets in the eyes, flush the eyes for at least five minutes with water, lifting the upper and lower eyelids occasionally.
  • Get victim to a physician.

For Hot Asphalt:

  • Apply cold water or ice pack to asphalt skin burns.
  • Do not remove asphalt from the skin.
  • Do not bandage the burn.
  • Get victim to a physician.

 

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