Jackhammers and Chipping Concrete

Originally published 04/11/2017

It is sometimes necessary in bridge and highway repair, to remove small amounts of concrete. Compact pneumatic chipping hammers (jackhammers) are often used to do the job. These compact battering rams pack a lot of punch, and they can be dangerous if not used properly. Here are some common-sense tips provided by tool manufacturers.

Dress Appropriately to Protect Yourself

  • Everyone in the area should always wear impact-resistant eye protection.
  • Depending on the situation, wear a facemask or respirator.
  • Wear a hardhat, especially if there is a risk from falling objects.
  • Wear adequate clothing that fits properly.
  • Wear proper hearing protection.
  • Wear gloves to protect your hands and steel-tipped boots to protect your feet.
  • Set up screens to prevent nearby workers from being struck by flying fragments.

Inspect the Jackhammer and Tools Before Use

  • Carefully inspect the jackhammer for damage and make sure all controls and safety interlocks work properly.
  • Inspect air hose connections at the air compressor and the jackhammer for cracks, worn threads and loose couplings.
  • Inspect the safety clip or tool retainer for proper operation. This prevents the chisel/tool from being unintentionally shot from the barrel.
  • Check the chisel/tool for tightness of fit and excessive wear. Repair or replace when required, following the manufacturer’s recommendations.

Beware of Air Under Pressure

  • Never engage in horseplay with compressed air – it’s dangerous!
  • Always disconnect the tool when it is not in use or when you are changing accessories.
  • Never exceed the tool’s designated operating pressure.

Proceed With Caution

  • Always keep both hands on the tool.
  • Watch for excess lengths of the air hose, which can cause you to trip.
  • Never operate the tool without the chisel against the work surface.
  • Discontinue use if numbness, tingling, pain, or flushing of the skin occurs.
  • Prevent back injuries by using your leg muscles to lift the jackhammer into position.
  • Allow the tool to do the work by using a grip light enough to maintain control.
  • Always follow any special manufacturer instructions.

Work smart and work safe when using jackhammers or any other equipment on the jobsite.

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Rigging Safety

Originally published 03/15/2017

Construction workers may think rigging looks like an easy operation, but, don’t be fooled. Many people who’ve thought that “anyone can do it” have lost fingers or hands, or caused much more serious injuries. Below are guidelines for safe rigging practices.

  • All rigging and lifting operations should be supervised by a qualified operator (a person having training and knowledge to be capable of identifying existing and potential hazards associated with hoisting and rigging activities, and having the authority to stop the work).
  • Your rigging is only as good as the clamps holding it together. All job-fabricated rigging must be designed and certified by a qualified engineer, and field tested at 125 percent of the rated safe working load.
  • In any kind of lift, only rigging that uses forged clamps should be used. Malleable clamps can fail and should not be used.
  • Each day before use, the sling and all fastenings and attachments shall be inspected for damage or defects by a competent person designated by the employer. Additional inspections shall be performed during sling use when warranted by service conditions.
  • Daily inspections must be recorded in a logbook and kept for reference. There are no excuses for equipment failure from rigging that should have been recognized as defective or worn. Any and all defective or worn rigging must be immediately removed from service.
  • Observe OSHA guidelines for use of cable clamps, safety latches, chains and slings.
  • Know the rated capacity of the cable, chain or wire rope being used.
  • Avoid overloading and sudden jerks.
  • Wear appropriate personal protection equipment consistent with the hazard, including hard hats, safety glasses and work gloves.
  • Check loads and inspect rigging to ensure a safe and balanced condition.
  • Do not stand, walk or work under suspended loads.
  • Awkward loads should have taglines attached to control the load.
  • Review signals and operator communications. Only one person should direct the operator. The signal person must not order a move until getting an “all ready” from each crew member.
  • Review the area for utility lines, tree limbs and other overhead safety hazards.
  • The qualified operator should determine when a spotter is required.
  • Personnel working taglines should review the area for slipping, tripping and falling hazards. If it isn’t possible to eliminate them, then take precautions to avoid them.
  • The role of the crane operator is one that must be understood by everyone on the job site. The crane operator is the ultimate authority on all lift decisions and must be a qualified, designated individual trained to operate these delicate pieces of equipment.
  • The cranes themselves must be inspected, although the frequency is based on the manufacturer’s requirements.

Download the recording form here.

Foot Protection

Originally published 01/10/2017

In construction, we typically spend more than 10 hours a day on our feet. We walk on uneven surfaces, through mud, water, ice and snow, and expose our feet to all kinds of hazards. A work boot that doesn’t fit properly or doesn’t provide the protection you need can cause you long-term problems.

Foot protection means guarding your toes, ankles and feet from injury. Each foot has 26 bones for support and 38 joints for movement, along with blood vessels, ligaments, muscles and nerves. Protective footwear is designed to protect your feet from physical hazards such as falling objects, stepping on sharp objects, heat, cold, wet and slippery surfaces or exposure to corrosive chemicals.

Here are some tips for selecting the proper work boot:

  • Select a work boot that will protect you against the hazards you’ll be exposed to. Make sure the boot is puncture resistant and provides ankle support to protect against ankle sprains from slips and falls.
  • If you’ll be working around heavy objects that could possibly crush your foot, select boots with steel or non-metallic protective toe caps. Work boots can also protect your feet against weld spatter, electric shock, water, cold, etc.
  • Make sure your boots meet the ANSI Z41“American National Standard for Personal Protection-Protective Footwear (which should be noted on the boot tongue, sole or upper part of the boot). OSHA requires that work boots meet this standard.
  • Make sure the work boot fits properly.
    • Work boots should feel comfortable from the first moment you wear them.
    • Measure both feet when being fitted. Often you will find your left and right foot aren’t the same size, so select a size that fits the larger foot.
    • It’s important to try the boots on in the afternoon after you’ve been walking for a while, because your feet swell as the day wears on.
    • When trying on boots, make sure you are wearing the same kind of socks you typically wear to work.
  • When putting your boots on, lace them up fully and snugly for proper fit and support.

Don’t shortchange your foot protection. Buy work boots that will provide your feet with the protection you need and will be comfortable to wear all day.

Download the recording form here.

Tire Safety

In construction, we work with, and around, rubber-wheeled equipment all the time. Properly maintained tires improve vehicle handling, fuel economy, the load-carrying capability of your vehicle or equipment and increase the life of your tires.

The most important things you can do to avoid tire failure, such as tread separation, blowouts and flat tires, is to maintain proper tire pressure, observe tire and vehicle load limits, avoid road hazards and inspect your tires.

Use the checklist below to ensure your tires provide their best ride:

  • Inspect tires daily for uneven wear patterns, cracks, cuts, slashes, foreign objects or other signs of wear or trauma. Remove bits of glass and other foreign objects wedged in the tread.
  • Use a tire pressure gauge to check the tire pressure at least once a month. Do this when the tire is cold (meaning the tire has been still for at least three hours). You can find the manufacturer-recommended tire pressure information on the vehicle door edge, door post, glove box door or in the vehicle owner’s manual. Improper tire pressure can lead to uneven wear, making the tire less effective when stopping or turning, which may cause collisions, sliding and/or stability problems.
  • Check the tire tread depth at the same time you check the tire pressure. In general, tires are not safe and should be replaced when the tread is worn down to one-eighth of an inch.
  • Make sure the tires are properly balanced. This adjustment maximizes the life of your tires and prevents your vehicle from veering to the right or left when driving on a straight, level road.
  • Do not overload your vehicle. Check the tire information placard or owner’s manual for the maximum recommended load for your vehicle.
  • If you are towing a trailer, remember that some of the weight of the loaded trailer is transferred to the towing vehicle.
  • Slow down if you have to go over a pothole or other object in the road.
  • Do not run over curbs, and try not to strike the curb when parking.

Remember to do your part: be tire smart.

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Jobsite Heating Devices

Originally published 12/2/2015

We commonly use temporary heaters on construction jobsites during winter months. When we use them correctly, heaters make our work environment more comfortable and safe. However, when we use them incorrectly, they can add a significant level of risk to an already dangerous environment, as they can to start fires and lead to explosions.

You should always inspect heaters prior to operating them. We use them seasonally and often store them for long periods of time. When we move a heater from one location to another, we may damage it, so look closely for telltale signs before and during initial use.

Before using any space heater or other temporary heating device, make sure the manufacturer approves it for the environment in which you intend to use it. Manufacturers make portable heating devices specifically for construction sites. The manufacturer’s specifications should explain how and where you may safely use the heater.

Make sure there is adequate ventilation in the room where you place the heater, and provide mechanical ventilation when there’s an inadequate natural fresh air supply.

Ask these questions when you’re selecting a heater:

  • Is the unit approved for direct contact with the floor/surface on which you plan to use it?
  • Does the unit consume oxygen?
  • Does it radiate heat and/or force heated air across the room?

Things to keep in mind when you’re using a heater:

  • Although the heater might not look hot, it could severely burn you if you touch it.
  • If a manufacturer hasn’t approved a heater’s use on wood (or other combustible material) surfaces, don’t use it there. You must place this type of heater on suitable heat-insulating material, such as one-inch concrete masonry blocks. Establish a safe perimeter that extends beyond the heater in all directions.
  • Place temporary heaters a safe distance from all combustible materials, such as tarpaulins, trash, wood or similar materials. Secure the materials to prevent wind from moving them closer to the heater.
  • Manufacturers intend for you to use most temporary heating devices in a horizontal position. Unless the manufacturer permits it, don’t attempt to use them otherwise.
  • Keep a fire extinguisher nearby, so it will be available immediately in the event of a fire.

Prevent accidents and injuries from occurring, plan for heater use and ensure you have sound safety procedures in place. Consider the jobsite’s conditions and requirements before selecting a temporary heater. Make sure all workers are aware of the heaters, and instruct them on how to use heaters safely. Always follow the manufacturer’s specifications.

Download the recording form here.

Come-a-Longs & Chain Hoist Safety

Originally published 11/15/2016

Hand-operated hoists have many applications on a construction site. Typical applications include hoisting pipe or plates into position for welding or bolting, moving machinery, fence stretching and lifting engines or equipment during repairs. These devices are simple to operate, but misuse can result in sudden failure, property damage and serious injury. Some things to keep in mind include:

  • Inspect the hoist to be sure it is in good condition. Do not use any hoist that appears to have been overloaded. Some things to look for include a bent handle, bent hooks, stretched chain links, broken ratchet teeth or stiff operation. Anything that is cracked, bent, distorted, deformed or broken probably indicates overloading.
  • You must know the weight of the load you plan to lift. Never attach a load greater than the capacity of the hoist. Never use two hoists to lift a load that is heavier than the rated capacity of either. A shifting load may place the entire load on one hoist, causing failure. Also, keep in mind that capacity ratings are based on a new hoist. Age, dirt, wear and improper maintenance will reduce the lifting capacity.
  • Never put a “cheater bar” on the operating lever or use more than one person to pull the lever. It is a sure sign that the hoist is overloaded if the load can’t be moved by one person using a normal pull.
  • Make sure that the structure your hoist is hanging from is strong enough to support the load you are lifting, as well as any possible shock load.
  • Use these devices only in locations that will not expose you to a hazard if you lose your grip or slip; use a site that permits you to stand clear of the load at all times.
  • Never operate a hoist in a manner that causes the load chain to bend or slide around objects such as corners or sharp edges. Do not use load chains or cables as a substitute for a sling.
  • Apply the load evenly. Do not jerk, bounce or allow the load to swing. Any violent motion or shock loads could easily exceed the capacity of your hoist.
  • Always be sure the load is centered on the hoist before lifting to avoid a swinging load.
  • Never leave a suspended load unattended, and never work or walk under a suspended load or allow anyone else to do so.

Remembering these guidelines will enable you to use hoists safely.

 

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