Rigging Safety

Originally published 11/04/2015

Failure to properly secure static loads for transport causes injury to people and damage to property. When securing a load against unwanted movement during hauling, employees should use the same rigging techniques for tie-down as for lifting. The consequences of rigging failure during transport can be just as disastrous as dropping a load during a high crane lift.

The quality of the rigging equipment is important. Rigging materials such as chains, straps, hooks, eye bolts and clamps are not required to meet the same standards as similar gear used for lifting. However, when using come-alongs, strap winches and other tightening devices, the strain on rigging materials can begin to approximate lift strain. When the strain on equipment caused by tightening is combined with the strain of a truck when turning quickly, climbing a steep grade or making sudden stops, the strain on equipment can equal that of lifting, and cause rigging to fail.

Most chains used for hold-in-place rigging are grade 70. While these chains are very strong, they do not meet OSHA standards and are not safe for overhead lifting. Chains that are rated for lifting are typically SGG grade 100 chains. It stands to reason that a 70-grade chain is more susceptible to wear and tear than a heavier grade chain.

To ensure safety, inspect all tie-down equipment before use as follows:

  • Test chain links for stretch and breakage.
  • Inspect hooks for deflection at the throat and twist.
  • Inspect eye bolts and other terminating attachment points for wear and deflection.
  • Test tie-down points on the truck or load surface for wear and damage.

The same procedure should be used for straps and other tie-down equipment. If the equipment shows extreme wear, don’t use it.

Additional tips for load management include:

  • Place lighter items at the bottom of the load so that heavier items can help hold them down.
  • Block items against each other, or bundle them together, to minimize shifting and movement.
  • Lay tall items flat in the truck bed or trailer, when possible.
  • Block the wheels of equipment to prevent rolling. Wrap straps around and through wheeled equipment to further secure it.
  • Cover items with a solid, waterproof tarp to prevent damage from rain and airborne debris.
  • Tag all load corners with red flags if the load extends four feet beyond the bed of the truck or trailer.

Well-secured loads provide safety for your employees as well as the motoring public.

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Fall Driving Hazards

Originally published 10/25/2016

Most construction companies have a safety goal of “everybody goes home safe” and “come to work safe.” This motto encompasses driving to and from work as well as any driving performed while on the job.

Many people think that the most dangerous season for driving is the winter. However, a 2009 study conducted by researchers at the University of Michigan Transportation Safety Institute in Ann Arbor revealed that the most dangerous season for driving is actually fall. The study discovered that the danger of dying in a car crash is 16 percent greater in October than in March. With the most dangerous driving season up on us, here are some key factors to consider.

  • Leaves – as leaves begin to fall, there are several things to think about.
    • Wet leaves are slippery and can reduce traction.
    • They can cover the yellow and white pavement markings on the road making it difficult to determine shoulder and lane widths.
    • They can get clogged under wiper blades, impeding wiper performance and visibility.
    • Parking too close to a leaf pile can be a fire hazard with catalytic converters.
  • Deer – deer collisions are most common in fall due to mating season, hunting season and the reduced hours of daylight.
    • Pay attention to deer crossing signs. They were put there for a reason. These areas have had high rates of car/deer collisions.
    • If a collision is unavoidable, hit the deer. This is safer than skidding off the road into trees and ditches.
    • Be aware that deer sometimes retrace their steps. They will cross the road, then cross back over in the same spot.
    • If you see one deer, be prepared for others. They usually travel in groups.
  • Farm Machinery – farmers harvesting will be on the roads.
    • Watch for slow-moving vehicles. A slow-moving vehicle sign is a reflective orange triangle with a red border. It warns other drivers that the vehicle displaying the sign is traveling at 25 mph or less.
    • Make sure the drivers of farm vehicles can see you.

Other fall driving hazards include:

  • Frozen bridges – Bridges freeze before the rest of the road because they are exposed to weather on both the top and the bottom. Use caution when transitioning from the pavement to a bridge surface.
  • Black Ice – Use extreme caution when driving on cold mornings where there is evidence of frozen moisture on the roadway.
  • Rain – Early fall storms are worse from a driver’s perspective because highways have a summers worth of oil and rubber buildup on the road and can become extremely slick when suddenly soaked.
  • Hydroplaning – If you feel like you are hydroplaning, steer straight and gently back off the throttle until you feel the tires make contact with the road.
  • Fog – This is statistically the single-most dangerous condition a driver can encounter. In dense fog, turn on your low beam headlamps, slow down to a crawl if necessary, and use extreme caution.

Winter months are synonymous with cautious driving. However, being cautious in every season could save a life.

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Pinch, Shear, Wrap and Crush Points

Originally published 10/18/2016

Heavy construction equipment uses a lot of power. Even with all the safeguards that manufacturers install, without proper precautions you could find yourself suddenly caught in a pinch, shear, wrap or crush point and be fighting for your life. You could be cut, crushed, pulled in or struck by an object when working around construction equipment.

Pinch Points – A pinch point is any point where it is possible for a person (or part of a person’s body) to be caught between moving parts of a machine, or between the moving and stationary parts of a machine. Belt drives and chain drives are good examples.

Shear Points – The edges of two objects moving close enough together to cut relatively soft material create shear points. Hedge trimmers, grain augers and rotary mower blades are examples of tools that have shear points.

Wrap Points – Wrap points are found on rotating shafts or rods and can catch a sleeve, cuff or pant leg. You can quickly be pulled into a piece of equipment if you are caught in a wrap point. Motor shafts and axles are good examples of wrap points.

Safety precautions for pinch, shear or wrap points include:

  • Examine the equipment, looking for areas where pinch, shear or wrap points occur and avoid them.
  • Wear close-fitting clothing and remove jewelry.
  • Be aware that fatigue, carelessness and haste contribute to entanglement incidents.
  • Do not reach over, around or work on rotating parts.
  • Before working on equipment, turn it off. Make sure any moving parts have completely stopped. Lock it out and tag it.
  • Replace any shields that have been removed for maintenance.
  • Maintain manufacturer-installed warning labels and place highly-visible warnings on parts and equipment to identify pinch, shear or wrap points not previously labeled.

Crush Points – Crush points exist when two objects move toward each other, or one object moves toward a stationary object. Crush points can exist when connecting trailer hitches or backing up trucks to dump a load. Safety precautions for crush points include:

  • Identify machines that may have crush points.
  • Don’t allow anyone to stand or place any body parts in the space between two objects that form a crush point.
  • When hitching an implement, wait until the tractor has completely stopped before approaching the hitch point.
  • If possible, hitch a tractor and implement by backing the tractor into position without having a person positioned between the tractor and the implement.
  • As a backup in case of mechanical failure such as a jack slipping or an overhead support breaking, use blocks to secure any equipment before working under it.
  • Block the wheels of a piece of equipment to prevent it from rolling.

Look around. If you see potential pinch, shear, wrap or crush points on your jobsite, discuss them. Develop ways to prevent injuries that could be caused by these common jobsite hazards.

Download the recording form here.

Construction Noise – Protect Your Hearing

Originally published 10/12/2016

According to a 2014 study conducted by Audicus (a hearing aid manufacturer), two out of three construction workers will experience some degree of hearing loss by the time they are 50. Most of it is due to the use of heavy equipment, jackhammers and heavy drills. This is alarming since the ability to hear well is essential to maintaining safety standards on the jobsite.

The World Health Organization says noise-induced hearing loss (NIHL) is the most common, permanent, and preventable occupational injury in the world. NIHL may happen suddenly from an explosive type of blast, or gradually over time as a worker is continuously exposed to noise levels of 85 decibels (dBA) or higher without wearing proper hearing protection. Noise-induced hearing loss is often overlooked because most of the time it happens gradually.

OSHA has rules about how long you can be exposed to a noise level before you must wear hearing protection:

  • 90 dBA Unprotected up to 8 hours
  • 95 dBA Unprotected up to 4 hours
  • 105 dBA Unprotected up to 1 hour

Cranes, bulldozers, concrete joint cutters, jack hammers and pneumatic chip hammers are just a few of the machines workers use that range from 90 – 113 dBAs.

If you have to shout for someone three feet away to hear you, the jobsite is probably too noisy and you need to talk with your manager about how to protect your hearing. OSHA suggest three steps to noise control:

  • Reduce it – Use the quietest equipment available. Keep the equipment in proper working condition and well lubricated.
  • Move it – Locate noisy equipment away from workers.
  • Block it – Erect temporary barriers to block noise from reaching workers.

You can also protect workers by cutting the time they spend around loud noises. Rotate workers out of a high-noise area to minimize excessive noise exposure.

When engineering and administrative controls are not successful in reducing noise exposure, hearing protection devices must be used. According to OSHA, employers must offer appropriate hearing protection devices to employees who regularly work in areas where noise exposure is high. There are many different types of hearing protection. Each type is designed for certain noise conditions. Your employer will provide the necessary devices and provide proper training on how to use them. But remember, they must be worn properly and all the time in order to be effective.

Have your hearing checked each year and wear the hearing protection provided by your employer. Many workers are afraid they won’t hear warning signals or coworkers if they wear their hearing protection. But, some new protectors can let in voices and block other noises.

Download the recording form here.

Driving Safety – Animals in the Road

Originally published Sept. 16, 2015

Construction workers spend hundreds of hours on roadways, and even they are surprised when an animal darts out in the road.

One of the nation’s leading automobile insurers estimates that 1.23 million deer/vehicle collisions occurred in the United States between July 1, 2011 and June 30, 2012, costing more than $4 billion in vehicle damage. The average claim for a deer/vehicle collision during that time was $3,305 – up 4.4 percent from the previous year. Over the last four years, the number of deer-related claims paid by this insurer increased 7.9 percent, while other claims declined 8.6 percent. These included moving vehicles first-party, physical damage claims not caused by weather, criminal activity and fire. The Insurance Institute for Highway Safety reports that deer/vehicle collisions in the United States cause approximately 200 fatalities and 29,000 injuries annually.

In addition to deer, drivers kill many other types of animals on Indiana roadways each year. Each incident has the possibility for human fatality as well. Signs that indicate animals may be close enough to the roadway to pose a safety hazard include:

  • Caution signs indicating animal crossings.
  • Animals close to the road. Many animals travel in groups. If you see one, there are likely more that you don’t see. Slow down, and stay alert.
  • Animal carcasses on the road could mean there are more animals nearby – particularly smaller animals like possums and raccoons scavenging for food.
  • Deer activity peaks from October to December, and nearly half of deer/vehicle collisions happen then. Fall is also a busy time for squirrels and other small animals to gather food and begin nesting for winter. Tree-lined streets become safety hazards when cars swerve to avoid these animals.

Tips to remember:

  • If an animal jumps in front of your vehicle, do not swerve. Brake firmly and calmly. Swerving can cause your vehicle to leave the roadway or hit an oncoming vehicle.
  • Nearly 90 percent of animal/vehicle collisions happen at dawn or dusk, so be especially alert during these low visibility times.
  • Remember to wear your seat belt every time you are in a vehicle. A properly worn seat belt can reduce injuries and possibly save your life in a collision.

Download a recording form here.

Asphalt Safety

Originally published Sept. 28, 2016

Many construction workers use hot, liquid asphalt materials on a regular basis without incident, but it’s always wise to recognize possible hazards to avoid injury.

To protect against health hazards when working with hot asphalt, wear the appropriate personal protective equipment (PPE), which includes:

  • Chemical goggles and perhaps a face shield;
  • Thermal insulated gloves with gauntlets that extend up the arm (warn loosely so you can removed them quickly if covered with hot asphalt);
  • Non-slip work boots that protect the ankle; and
  • Pants without cuffs that extend over the top of the boots.

Asphalt workers should keep cool water, a multipurpose fire extinguisher and first aid supplies handy in case someone is injured. If someone is injured from asphalt or asphalt fumes, seek medical help immediately. Basic first aid for asphalt injury include:

For Asphalt Fumes:

  • Move the victim to fresh air.
  • Check the victim for breathing difficulties.
  • Start artificial respiration if breathing stops.
  • Get victim to a physician.

For Cold Asphalt:

  • Remove cold asphalt from the skin with waterless hand cleaner or warm mineral oil.
  • Wash skin thoroughly with soap and water.
  • Remove contaminated clothing and shower at once.
  • If contaminant gets in the eyes, flush the eyes for at least five minutes with water, lifting the upper and lower eyelids occasionally.
  • Get victim to a physician.

For Hot Asphalt:

  • Apply cold water or ice pack to asphalt skin burns.
  • Do not remove asphalt from the skin.
  • Do not bandage the burn.
  • Get victim to a physician.

 

Download the recording form here.